We got our block and rotating assembly back from the machine shop. Time to slam them together. (carefully).
Bottom End Assembly
Tools Needed:
- Torque Wrench
- Micrometer, 2.000-3.000”
- Dial Bore Gauge
- Dead Blow Hammer
- Piston Ring Filer
- Hand File
- Feeler Gauge Set
- Piston Ring Compressor
Supplies Needed:
- RTV Sealant (Example)
- Assmebly Lube
- Recommend something with molybdenum and graphite (example), but all engine-builders have their own preference.
- Engine Oil
- Weight doesn’t matter, just something to keep the cylinder walls coated while you’re fitting your rings. I typically use Rotella 20w-50 because that’s what I have laying around the shop.
Important Specs/Measurements
- Bearing Clearances
- Target 0.001” per 1” of journal diameter
- Main Bearings : 0.0025 Target (2.450” Journals)
- Rod Bearing: 0.0021 Target (2.100” Journals)
- Target 0.001” per 1” of journal diameter
- Main Bearing Stud Nut Torque (Per ARP supplied sheet)
- Inner 7/16” Nuts – 80 ft*lb
- Outer 3/8” Nuts – 45 ft*lb
- Connecting Rod Bolt Torque (Per ARP supplied sheet)
- ARP 2000 3/8” Rod Bolts – 63 ft*lb
- Crankshaft Thrust – 0.003 – 0.010”
- Piston Ring Gaps
- Top Ring – 0.016”
- Second Ring – 0.025”
Measure Bearing Clearances
Bearing clearances for both the main and rod bearings need to be measured before anything is assembled. Depending on your measured clearances, you can order larger or smaller bearing shells to get to your desired clearance.
Start by measuring the journals on the crankshaft. Using your micrometer, measure the diameters of each of main and rod journals. Make sure to record these measurements. I like to measure each journal twice, 90° apart each time and then average the two values to get my final measurement.
File Fit Piston Rings
File fit rings to desired gaps
Assemble Pistons and Rods
Coat wrist pins in a little bit of assembly lube or oil, then slide them in the connecting ros
Install Crankshaft
Install top half of rear main seal into the block, make sure the seal is facing the correct direction.